Thursday, February 17, 2011

Impact Damage with Broken Welds and Cracked Web

The past two days I was down in Taunton MA at a bridge which spans over Route 140. The rolled steel beam bridge with cover plates was built in 1959 and rehabilitated in 2004 with a new composite deck and railings.
With minor impact gouges on the underside of most of the beams it was only a matter of time before a truck not paying attention to the vertical clearance (14.90' Northbound and 14.74' Southbound) would hit the bridge. Something caused severe damage to Beam #8 (the South most beam in Span #1), deforming the web, bottom flange and cover plate. The impact also cause the web to crack at the diaphragm connections cracking the web to Beams #8 and #7 and braking the weld to Beam #6.
Checking out cracks

POV of a bridge inspector
The state added arrest holes to stop the cracks from propagating and to this date have not expanded past the arrest holes. One vertical rack along the weld on Beam #8 did not have an arrest hole and after doing a Dye Penetrant Test we determined that the crack had not change since the last inspection. 
Broken weld
  
Cracked web with arrest holes

Web pushed outward to the East

Cleaning crack for dye penetrant test prep

After adding dye
Dye Penetrant Test complete showing full extents of the cracking

Section loss at beam ends

1 comment:

Anonymous said...

that is fine engineering there !!!!!